Smart & Easy
- Plentiful cutting technologies、Friendly interface、Remote、Conventient feature.
High Speed reliable AWT
- High speed reliable AWT、 Threading in the slot、Threading under water、 Reduce human resource cost when machining multi modles.
Enhance Machining Performance
- DPM Module、Discharging Stabilizer、New strategy for corner control、Manual radius size machining、Reduce wire marks from approach cutting、New micron finish circuit.
Power Saving and Low Cost Operation
- Intelligent power management、Compensation of wire consumption、Easy to maintain and reduce cost for service.
- Rigid U, V truss design
- Stainless steel work table with hardness HRC 50°.
- High response AC servo motor for guaranteed accuracy
- Extra wide machine base.
To ensure thremal balance, RIB location is designed by finite element analysis (FEA)assuring and optimized rigid structure.
Water cooled lower arm prevents thermal expansion caused by heat buildup. Therefore the accuracy will be improved.
A rugged cast iron machine structure is the foundation of precision.
The HMI panel is easy to operate, using class leading ergonomic technology
Intelligent Machining mode
Workpiece postioning function
Maintenance and Diagnosis information
Technology data search function
DPM - Digital Power Manager
DPM is capable of detecting digital signale signals of sparking density, providing feedback to the CNC system and calculating the sparking size.
It controls the sparking energy, wire tension force and water pressure more precisely; increases cutting speed and accuracy when cutting on irregular thickness workpieces.
|Comparison using DPM technology|
|Mode||Speed mode||Accuracy mode|
(Under factory test conditions)
Stable discharge module
50 holes, one cut, and shape accuracy within 4 micron.
50 holes, one main cut and shape accuracy
SGS vertification workpiece IMG
SCC II Smart Corner Control
Corner eroded reduce 50%
Shape error reduce 40%
SFC-Super Finish Circuit
unit : Ra
High frequency sparking energy provides Ra0.2um surface roughness with 1 rough cut plus 6 sking cuts.
- Material : Tungsten Carbide
- Thickness : 30mm
- Best Surface Roughness Ra 0.14 µm
Entrance Mark Control
No control : Entrance mark depth 6µ
EM control : Concave section depth within surface roughness
Smart Radius Control
|Type||Without control||Using control|
|A||5.001 mm||5.001 mm|
|B||4.994 mm||4.999 mm|
|Error||7 µm||2 µm|
Auto Wire Threading
Continout unmanned operation day night, nonstop machining with ideal break point automatic wire threading.
Auto Wire Threading
- Unnecessary to pay attention to wire bread; reduction of the operation cost.
- The multi-jobs machining would be much easier since the machining will be automatically finished without manual command.
- G54~59 coordinate can be utilized for automatic work-piece change.
Automatic Wire Threading
Threading at the wire break point. Annealing is used to improve the straightness of the wore. The wire can be threaded at the break point during machining, with virtually 100% reliability and without the need to return to the start hole.
Submeraged Wire Threading : Wire threading is also easy execute during submerged machining, saves time to drain and refill the work tank.
Multi-hole machining function : On the rare occasion events when the machine fails to rethread during multi-hole machining, the system will skip to the next hole. The location of the skipped hole is automatically stored in memory and can be recalled later to complete the machining.
High Speed Auto Wire Threading System
Workpiece Thickness 100mm
- Wire annealing and cutting : 10 sec
- Threading : 10 sec
Workpiece Thickness 800mm
- Threading under the water at break point.