1. Rigid U, V truss design
2. Stainless steel worktable with hardness HRC 50°.
3. Machine Casting is designed based on the FEA analysis for increasing the rigidity.
4. Machine base with extra wide.
The machine provides the constant temperature for improving the accuracy while machining where the heat generated by the linear motor will affect the accuracy. The water circulation reduces the temperature generated by the linear electric motor from the magnetic field, with high thrust, high efficiency and low energy consumption.
Features such as a 0.1 μm high-resolution digital ruler and controller provide high-precision forming and ultra-fine finishing.
1. Coil
2. Magent
3. Shaft
4. Coil
5. Magnetic flux
The HMI panel is easy to operate, using class leading ergonomic technology
Workpiece postioning function
Maintenance and Diagnosis information
Technology data search function
Graphical interface
Useful function
DPM is capable of detecting digital signale signals of sparking density, providing feedback to the CNC system and calculating the sparking size.
It controls the sparking energy, wire tension force and water pressure more precisely; increases cutting speed and accuracy when cutting on irregular thickness workpieces.
Comparison using DPM technology | ||
---|---|---|
Mode | Speed mode | Accuracy mode |
Enable | 39 Min. | ±3µm |
Disable | 58 Min. | ±15µm |
(Under factory test conditions)
50 holes, one cut, and shape accuracy within 4 micron.
50 holes, one main cut and shape accuracy
SGS vertification workpiece IMG
Corner eroded reduce 50%
Shape error reduce 40%
unit : Ra
No control : Entrance mark depth 6µ
EM control : Concave section depth within surface roughness
Type | Without control | Using control |
---|---|---|
A | 5.001 mm | 5.001 mm |
B | 4.994 mm | 4.999 mm |
Error | 7 µm | 2 µm |
200mm Submerge threading
200mm Submerge threading
400mm thickness threading in break point
In EXCETEK, AWT provides a sophisticated design which generates continuous unmanned operation for 24 hours. Unlike other systems it can thread from the point of the wire breakage or break point.
A water jet function enables the machine to thread workpieces up to 500mm.
CBefore the machining, on-line measurement and calibration instead of the conventional one, significantly reduce the time to calibrate the workpiece. With the macro command the automatic measurement calibrates the reference point; enhance the machining accuracy. After machining, directly on-line measure the workpiece on the table; avoid the unexpected error from dismount/mount the workpiece.
Type | Without control | Using control |
---|---|---|
A | 0 | 0 |
B | 0 ~ -2 µm | -8 ~ -10 µm |
C | 0 | 0 |
D | 0 ~ -2 µm | -8 ~ -10 µm |
Using automatic measurement system, you can be able to find the inclination measurement, AR correction and reference point. EXCETEK provide a probe to measure the accuracy and auto-calibrate the precision mold before machining which reduce the pre-processing time.
With macro instruction, it automatically measure and correct the reference point to improve the mold processing accuracy. After processing, the accuracy test is performed directly on the workbench, which saves the repeated disassembly time of the workpiece and avoid the processing errors caused by repeated disassembly.
Search