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VG Series

VG500

VG Series

VG500

Specification

VG500
Machine size
2200 x 2450 x 2200 mm
Travel of X/Y axes
500 x 300 mm
Travel of U/V axes
80 x 80 mm
Travel of Z axis
220 mm
Number of axes controlled
5 Axis AC servo motor
Maximum taper angle
±22°/ 100mm with wide diamond guide and nozzle
Machine weight
3500 kg

Features

Mechanical Structure
Smart & Easy
  • Plentiful cutting technologies、Friendly interface、Remote、Conventient feature.
High Speed reliable AWT
  • High speed reliable AWT、 Threading in the slot、Threading under water、 Reduce human resource cost when machining multi modles.
Enhance Machining Performance
  • DPM Module、Discharging Stabilizer、New strategy for corner control、Manual radius size machining、Reduce wire marks from approach cutting、New micron finish circuit.
Power Saving and Low Cost Operation
  • Intelligent power management、Compensation of wire consumption、Easy to maintain and reduce cost for service.

Machine feature

1. Rigid U, V truss design

2. Stainless steel work table with hardness HRC 50°.

3. High response AC servo motor for guaranteed accuracy

4. Extra wide machine base.

To ensure thremal balance, RIB location is designed by finite element analysis (FEA)assuring and optimized rigid structure.

Water cooled lower arm prevents thermal expansion caused by heat buildup. Therefore the accuracy will be improved.

A rugged cast iron machine structure is the foundation of precision.


Intelligent machining mode
Graphical Interface

The HMI panel is easy to operate, using class leading ergonomic technology

Intelligent Machining mode

Workpiece postioning function

Maintenance and Diagnosis information

Technology data search function

Graphical interface

Useful function

Automatic Wire Threading
Automatic Wire Threading

Continout unmanned operation day night, nonstop machining with ideal break point automatic wire threading.

Automatic Wire Threading
  • Unnecessary to pay attention to wire bread; reduction of the operation cost.
  • The multi-jobs machining would be much easier since the machining will be automatically finished without manual command.
  • G54~59 coordinate can be utilized for automatic work-piece change.
Automatic Wire Threading

Threading at the wire break point. Annealing is used to improve the straightness of the wore. The wire can be threaded at the break point during machining, with virtually 100% reliability and without the need to return to the start hole.

Submeraged Wire Threading : Wire threading is also easy execute during submerged machining, saves time to drain and refill the work tank.

Multi-hole machining function : On the rare occasion events when the machine fails to rethread during multi-hole machining, the system will skip to the next hole. The location of the skipped hole is automatically stored in memory and can be recalled later to complete the machining.

High Speed Auto Wire Threading System
Workpiece Thickness 100mm
  • Wire annealing and cutting : 10 sec
  • Threading : 10 sec
Workpiece Thickness 800mm
  • Threading under the water at break point.

Reliable Auto Wire Threading system

The EXCETEK AWT is very sophisticated design that provides continuous unmanned operation day and night. Unlike other systems it can thread at the point of the wire breakage.

A water jet function enables the machine to thread workpieces up to 500mm.

Cutting Technology
Cutting Technology
Type Without control Using control
A 0 0
B 0 ~ -2 µm -8 ~ -10 µm
C 0 0
D 0 ~ -2 µm -8 ~ -10 µm
Remote Monitor System
Remote Monitor System

Accessory

Standard Accessories

  • Ion exchange resin x 10L
  • Paper filter x 2 pcs
  • Diamond guide x 2 pcs
  • Upper and lower flushing nozzle x 2 sets
  • Energizing plates x 2 pcs
  • Brass wire x 1 spool
  • Clamping tool x 1 set
  • Vertical alignment jig x 1 set

Options

  • XY axis linear scale
  • W-Axis
  • Clamping Beam
  • Jumbo Feeder L-50A
  • AWT
  • Double Door
  • AVR 15KVA
  • Power Slide Door
    (Only V650G & V850G)
  • Transformer 15KVA
  • Signal Tower
  • Short Message Service (SMS)
  • Remote Monitor System
  • Super Finish Circuit